Manufacturing Facilities
Why Choose TQ Lanyards as Your Supply Chain Partner
Integrated Metal & Webbing Production
With 200+ die-casting machines and 40+ high-speed looms, we manufacture both metal hardware and narrow fabrics in-house. This dual setup reduces cross-factory coordination and speeds up order fulfillment.
Calibrated Pantone Color Matching
Equipped with imported printing machinery and premium eco-friendly inks, our printing workshop guarantees 99% Pantone PMS color accuracy. Logos stay sharp with high colorfastness that resists fading.
100% In-House Quality Control
Every order undergoes strict process tracking from yarn selection and mold casting to ultrasonic cutting and assembly. Products undergo visual, tensile, and hardware cycle tests before dispatch.
Manufacturing Facilities & Equipment Overview
Assembly Workshop
Our assembly department supports the automated and manual integration of metal hardware, plastic fittings, and webbing components. Equipped with over 200 self-developed die-casting machines and specialized attachment tools, this workshop processes custom hardware assembly for large-scale orders.
Autonomous Hardware Integration: Uses self-developed equipment to handle structural fitting and attachment locking.
Process Efficiency: Streamlined assembly lines reduce lead times for complex multi-part custom orders.
Quality Verification: Every assembled piece undergoes manual structural checks to verify clip alignment and connection strength.
CNC Workshop
The CNC workshop focuses on machining complex metal parts, custom molds, and hardware fittings requiring defined dimensional specifications. Operating 30+ high-precision CNC units, we handle technical component requests from initial programming to final inspection.
Multi-Axis Machining: 30+ CNC machines capable of handling intricate metal geometries and structural hardware components.
Technical Control: Strict execution from CAD/CAM software programming to digital coordinate measurements.
Prototype to Production: Supports both quick-turn prototype development and stable volume manufacturing runs.
Die-Casting Workshop
Operating 30+ 100-ton die-casting machines, our metal fabrication unit manufactures zinc alloy accessories, metal badge frames, and custom medal bodies. The facility handles raw metal melting, mold casting, trimming, and surface polishing.
100-Ton Tonnage Capacity: Ensures dense metal structures with minimal internal porosity or surface defects.
Tooling & Mold Engineering: In-house mold development reduces tolerances and improves surface finish consistency.
Batch Consistency: Standardized parameters maintain uniform weight, thickness, and dimensions across production batches.
Printing Workshop
Our printing facility handles dye-sublimation transfer and silk-screen printing for polyester, nylon, and rPET fabrics. Using imported printing machinery and eco-friendly inks, we transfer vector logos onto narrow webbing with precise color matching.
Pantone Color Matching: Calibrated ink formulations ensure accurate color matching to client brand guidelines.
High Colorfastness: Printed webbing passes friction and washability tests to prevent color bleeding or fading.
Graphic Definition: Capable of reproducing gradients, multi-color patterns, and small typography on fabric surfaces.
Weaving Workshop
Supported by 20+ years of manufacturing experience, our weaving department operates over 40 specialized looms for narrow fabric production. We adjust weaving density, thickness, width, and strap texture based on product requirements.
40+ Operational Looms: Provides consistent yarn tension and weaving capacity for bulk order processing.
Material Versatility: Processes standard flat polyester, soft nylon, recycled rPET yarns, and jacquard patterns.
Custom Weave Specs: Flexible settings for width options ranging from 10mm to 25mm, custom thickness, and edge finishes.
Warehouse & Logistics Center
Our warehouse manages organized storage for raw yarn rolls, metal hardware inventory, and packaged finished goods. Structured logistics processes support quick material sourcing for production and secure export packaging.
Inventory Management: Categorized storage for raw materials and hardware fittings enables fast production setup.
Protective Packaging: Standardized carton packing protocols protect products against moisture and transit damage during international shipping.
Order Fulfillment: Direct coordination with courier networks (DHL, FedEx, UPS) for door-to-door air freight and ocean shipments.
End-to-End Automated Production Workflow
01. Design Layout
Conversion of client artwork into 1:1 scale digital proofs, verifying exact dimensions, logo placements, and Pantone (PMS) color specifications before production setup.
02. Digital Printing
High-resolution artwork is printed onto thermal transfer paper using imported machinery and eco-friendly inks, ensuring clear graphics and vibrant color reproduction.
03. Heat Transfer
Printed paper and base webbing pass through high-temperature thermal rollers. The pressure fuses dyes deep into synthetic fibers for permanent, non-fading graphics.
04. Sewing & Assembly
Operators attach selected zinc alloy hooks, safety breakaway buckles, or badge reels using reinforced stitching for daily wear durability.
05. Quality & Packaging
Finished goods undergo 100% visual inspection and clip cycle checks before being polybagged and packed into protective cartons for global export.
Questions & Answers
How Do I Order Custom Printed Lanyards?
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How Do I Order Custom Printed Lanyards?
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How Do I Order Custom Printed Lanyards?
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How Do I Order Custom Printed Lanyards?
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How Do I Order Custom Printed Lanyards?
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